Wire Types in Solar Systems
| Wire Type | Safety | Who Uses It |
|---|---|---|
| Pure Copper + FRLS grade | ✅ Best — flame retardant | Kalash Energy |
| Pure Copper basic insulation | 🟡 Acceptable | Standard vendors |
| CCA — Copper Clad Aluminium | ❌ Poor — looks copper, is not | Cost-cutting vendors |
| Pure Aluminium wire | ❌ Dangerous — avoid | Very cheap vendors |
What is FRLS?
FRLS = Flame Retardant Low Smoke. During electrical fault: does not catch fire easily, produces minimal toxic smoke — critical for rooftop safety.
🔥 Why it matters: Solar DC runs up to 600V. Poor wires degrade under UV, heat, moisture — serious fire risk within 3–5 years.
Why Aluminium is Dangerous
- Expands/contracts more than copper — connections loosen over time
- Higher resistance — generates more heat, reduces efficiency
- Corrodes at terminals — arcing and fire hazard
The CCA Trap
CCA (Copper Clad Aluminium) wires look exactly like copper outside but have aluminium core. Many vendors pass them as pure copper.
✅ Kalash Energy: 100% pure copper FRLS-grade for all AC and DC wiring. DC cables UV-resistant solar-grade certified.